Resources

Allowable Stress Design of Pier and Panel Highway Sound Barrier Walls

INTRODUCTION

Sound barrier walls are increasingly being used to reduce the impact of traffic noise on properties abutting major urban traffic routes. Because concrete masonry possesses many desirable features and properties—excellent sound resistance, low cost, design flexibility, structural capability and durability, it is an excellent material for the design and construction of highway sound barrier walls.

Aesthetics is also an important consideration. Noise barriers significantly impact a highway’s visual impression. Visual qualities of noise barriers include overall shape, end conditions, color, texture, plantings and artistic treatment.

The variety of concrete masonry surface textures, colors and patterns has led to its extensive use in sound barrier walls.

Various types of concrete masonry walls may be used for sound barriers. Pier and panel walls are relatively easy to build and are economical due to the reduced thickness of the walls and the intermittent pier foundations. In addition, the piers can be offset with respect to the panels to achieve desired aesthetic effects. Pier and panel walls are also easily adapted to varying terrain conditions and are often used in areas that have expansive soils.

This TEK presents information on the structural design of concrete masonry pier and panel sound barrier walls. Requirements and considerations for reduction of highway traffic noise are discussed in TEK 13-03A, Concrete Masonry Highway Noise Barriers (ref. 2).

DESIGN

Building Code Requirements for Masonry Structures, ACI 530/ASCE 5/TMS 402 (ref. 1) includes requirements for allowable stress design, strength design and prestressed approaches. The allowable stress design approach was used to develop the designs in this TEK. Allowable stresses were increased by one-third, as permitted for load combinations which include wind or seismic loads. Allowable Stress Design of Concrete Masonry, TEK 14-07C (ref. 4), describes the basic design approach.

Materials and Workmanship

Since concrete masonry sound barrier walls are subject to a wide range of load conditions, temperatures and moisture conditions, the selection of proper materials and proper workmanship is very important to ensure durability and satisfactory structural performance. Accordingly, it is recommended that materials (concrete masonry units, mortar, grout and reinforcement) comply with applicable requirements contained in Building Code Requirements for Masonry Structures (ref. 1).

Lateral Loads

Design lateral loads should be in accordance with those specified by local or state building and highway departments. If design lateral loads are not specified, it is recommended that they conform to those specified in Minimum Design Loads for Buildings and Other Structures, ASCE 7 (ref. 3). Wind and earthquake loads required in this standard are briefly described in the following paragraphs.

Design wind loads (F) on sound barrier walls may be determined as follows:

For the wall designs in this TEK, G is taken as 0.85 and C as 1.2. The minimum wind load specified in ASCE 7 is f 10 psf (479 Pa). For basic wind speeds of 85 mph (minimum), 90 mph, 100 mph, and 110 mph (53, 145, 161, and 177 kmph), the corresponding wind loads are listed in Table 1.

Earthquake loads (F ) on sound barrier walls may be p determined as follows, considering the wall system as a reinforced masonry non-building structure (ref. 3):

Seismic loads for a range of conditions are listed in Table 3.

Deflections

Deflection considerations typically govern wall design for long spans and taller walls with greater lateral loads. Deflections are imposed to limit the development of vertical flexure cracks within the wall panel and horizontal flexure cracks near the base of the pier. The design information presented in this TEK is based on a maximum allowable deflection of L/240, where L is the wall span between piers.

DESIGN TABLES

Design information for pier and panel walls is presented in Tables 4 through 7. Tables 4 and 5 provide horizontal reinforcing steel requirements for 6 in. and 8 in. (152 and 203 mm) panels, respectively. Horizontal reinforcement requirements can be met using either joint reinforcement or bond beams with reinforcing bars.

Table 6 provides pier size and reinforcement requirements for various lateral loads. Table 7 lists minimum sizes for pier foundations, as well as minimum embedment depths. These components of pier and panel walls are illustrated in Figure 1.

When pier and panels are used, walls are considered as deep beams, spanning horizontally between piers. Walls support their own weight, vertically, and also must resist lateral out-of-plane wind or seismic loads. The panels are built to be independent of the piers to accommodate masonry unit shrinkage and soil movement. For this design condition, wall reinforcement is located either in the horizontal bed joints or in bond beams. Wall reinforcement is based on maximum moments (M) and shears (V) in the wall panels, determined as follows:

The wall panels themselves are analyzed as simply supported beams, spanning from pier to pier.

In addition to the horizontal reinforcement, which transfers lateral loads to the piers, vertical reinforcement in the panels is required in Seismic Design Categories (SDC) C, D, E and F. Building Code Requirements for Masonry Structures (ref. 1) includes minimum prescriptive reinforcement as follows. In SDC C, vertical No. 4 (M #13) bars are located within 8 in. (203 mm) of the wall ends, and at 10 ft (3.0 m) on center along the length of the wall; minimum horizontal reinforcement requirements are satisfied by the primary reinforcement listed in Tables 4 and 5. In SDC D, E and F, vertical No. 4 (M #13) bars are located within 8 in. (203 mm) of the wall ends, and at 4 ft (1.22 m) on center along the length of the wall.

Table 6 shows pier size and vertical reinforcement requirements. Piers are designed as vertical cantilevers, not bonded with the walls, and pier reinforcement is based on maximum moment and shear, determined as follows:

Design assumptions for the pier and panel walls are given in Table 2. Note that allowable stresses were increased by one-third, as permitted for load combinations which include wind or seismic loads (ref. 1).

Requirements for concrete foundations supporting the concrete masonry piers are given in Table 7. These foundations can be constructed economically by drilling. The concrete foundation piers should contain vertical reinforcement (same as shown in Table 6) which should be properly lapped with vertical reinforcement in the concrete masonry piers. The embedment depths given in Table 7 are based on an allowable lateral passive soil pressure of 300 psf (14.4 kPa).

DESIGN EXAMPLE

A pier and panel highway sound barrier is to be designed using the following parameters:

  • 6 in. (152 mm) panel thickness
  • 10 ft (3.05 m) wall height
  • 14 ft (4.27 m) wall span
  • open terrain, stiff soil
  • basic wind speed is 90 mph (145 km/h)
  • SS = 0.25, SDC B

From Table 1, the design wind load is 14.1 psf (674 Pa) for a basic wind speed of 90 mph (145 km/h) and exposure C. Using Table 3, the design seismic load is determined to be 2.8 psf (0.13 kPa) for a 6 in. (152 mm) wall grouted at 48 in. (1219 mm), or less, on center, for SS = 0.25. Since the wind load is s greater, the wall will be designed for 14.1 psf (674 Pa).

Using Table 4, minimum horizontal panel reinforcement is either W1.7 (MW 11) joint reinforcement at 8 in. (203 mm) on center, or bond beams at 48 in. (1220 mm) on center reinforced with one No. 5 (M #16) bar. At the bottom, the panel requires a beam 16 in. (406 mm), or two courses, deep reinforced with one No. 5 (M # 16) bar (last column of Table 4). Because the wall is located in SDC B, vertical reinforcement is not required to meet prescriptive seismic requirements.

The minimum pier size is 16 x 18 in. (406 x 460 mm), reinforced with four No. 4 (M #13) bars, per Table 6. The pier foundation diameter is 18 in. (457 mm), and should be embedded at least 7.5 ft (2.29 m), per Table 7.

NOTATIONS

Af    = area normal to wind direction, ft² (m²)
Cf    = force coefficient (see ref. 3)
d     = distance from extreme compression fiber to centroid of tension reinforcement, in. (mm)
Em  = modulus of elasticity of masonry in compression, psi (MPa)
Es   = modulus of elasticity of steel, psi (MPa)
F     = design wind load, psf (Pa) (see ref. 3)
Fa   = acceleration-based site factor (at 0.3 second period) (see ref. 3)
Fm  = allowable masonry flexural compression stress, psi (Pa)
Fp   = seismic force, psf (Pa) (see ref. 3)
Fs   = allowable tensile or compressive stress in reinforcement, psi (MPa)
Fv   = allowable shear stress in masonry, psi (MPa)
f’m  = specified compressive strength of masonry, psi (MPa)
G    = gust effect factor (see ref. 3)
H    = wall height, ft (m)
I     = importance factor (see ref. 3)
Ip   = component importance factor (assume equal to 1.0 for sound barrier walls) (see ref. 3)
Kd  = wind directionality factor (see ref. 3)
Kz  = velocity pressure exposure coefficient (see ref. 3)
Kzt = hill and escarpment factor (see ref. 3)
L    = wall span, ft (m)
M   = maximum moment at the section under consideration, in.-lb (N-mm)
n    = ratio of elastic moduli, Es/Em
P    = applied lateral force, lb (N)
qz   = velocity pressure, psf (Pa) (see ref. 3)
= 0.00256K KzKztKdv²I
R    = response modification coefficient (see ref. 3)
Rp   = component response modification factor (equal to 3.0 for reinforced masonry non-building structures) (see ref. 3)
SDS = design short period spectral acceleration =⅔(FaSS), where SS varies from less than 0.25 to greater than 1.25, and Fa is dependent on SS and soil conditions at the site (see ref. 3)
Ss    = mapped maximum considered earthquake spectral response acceleration at short periods (see ref. 3)
V     = shear force, lb (N)
v      = basic wind speed, mph (km/h) (see ref. 3)
Wp   = weight of wall, psf (Pa)
w      = wind or seismic load, psf (Pa)

REFERENCES

  1. Building Code Requirements for Masonry Structures, ACI 530-02/ASCE 5-02/TMS 402-02. Reported by the Masonry Standards Joint Committee, 2002.
  2. Concrete Masonry Highway Noise Barriers, TEK 13-03A. Concrete Masonry & Hardscapes Association, 1999.
  3. Minimum Design Loads for Buildings and Other Structures, ASCE 7-02. American Society of Civil Engineers, 2002.
  4. Allowable Stress Design of Concrete Masonry, TEK 14-07C Concrete Masonry & Hardscapes Association, 2002.

 

Concrete Masonry Curtain and Panel Wall Details

INTRODUCTION

Steel and concrete structural frames often rely on nonloadbearing masonry curtain or panel walls to enclose the structure. Panel and curtain walls are distinguished by the fact that a panel wall is wholly supported at each story, while a curtain wall is supported only at its base, or at prescribed interims. Both are designed to resist lateral wind or seismic loads and transfer these lateral loads to the structural frame. They typically do not carry any vertical loads other than their own weight. Curtain and panel walls differ from anchored masonry veneer in that veneer is continuously supported by a backup material.

Curtain and panel walls must be isolated from the frame to prevent the unintentional transfer of structural loads and to allow differential movement between the frame and the masonry. Anchorage between the concrete masonry and structural frame must also account for different construction tolerances for each building material.

Concrete masonry curtain and panel walls should incorporate flashing and weep holes as for other concrete masonry construction. Design for Dry Single-Wythe Concrete Masonry Walls, Flashing Strategies for Concrete Masonry Walls and Flashing Details for Concrete Masonry Walls (refs. 3, 4 & 5) provide detailed information.

PANELWALLS

Concrete masonry panel walls are supported at each building story by means of concrete beams, concrete slabs or steel members.

Supports must take into account the strains and deformations in both the concrete masonry panel wall and the structural frame. Steel supports, often in the form of shelf angles, can be attached to the frame either by welding or bolting, although bolting is often preferred because slotted bolt holes permit adjustments to be made for proper alignment with the masonry. In addition, bolted connections are inherently more flexible than welded connections, allowing a limited amount of movement between the masonry and the frame. Care should be taken, however, to ensure proper bolt tension to avoid slipping once positioned.

For high-rise construction, allowance should be made for differential movement between the shelf angle and the panel wall below due to creep of the frame and/or masonry thermal expansion. This is accomplished by leaving an open (mortarless) space between the bottom of the shelf angle and the masonry below or by filling the space with compressible material. The joint is then sealed with caulking to prevent moisture intrusion. The horizontal movement joint below the shelf angle also helps prevent vertical loads from inadvertently being transferred to the concrete masonry panel wall below the shelf angle.

Flashing and weep holes should be installed immediately above all shelf angles to drain moisture. In multi-wythe panel walls, wall ties between the exterior and interior masonry wythes should be located as close to the shelf angle as possible. Figures 1 and 2 show steel shelf angle attachments to concrete and steel, respectively.

CURTAIN WALLS

Concrete masonry curtain walls can be designed to span either vertically or horizontally between supports. They can also incorporate reinforcement to increase lateral load resistance and the required distance between lateral supports.

Anchors used to provide lateral support must be sufficiently stiff in the out-of-plane direction to transfer lateral loads to the frame and be flexible enough in-plane to allow differential movement between the curtain wall and the frame. In addition, Building Code Requirements for Masonry Structures (ref. 1) includes specific corrosion-resistance requirements to ensure long-term integrity of the anchors, consisting of AISI Type 304 stainless steel or galvanized or epoxy coatings.

Anchors are required to be embedded at least 11/2 in. (38.1mm) into the mortar bed when solid masonry units are used (ref.1) to prevent failure due to mortar pullout or pushout. Because of the magnitude of anchor loads, it is also recommended that they be embedded in filled cores when using hollow units. As an alternative to completely filling the masonry core, this can be accomplished by placing a screen under the anchor and building up 1 to 2 in. (25 to 51 mm) of mortar into the core of the block above the anchor.

For both concrete and steel frames, the space between the column and the masonry should be kept clear of mortar to avoid rigidly bonding the two elements together.

Figures 3 through 5 show curtain wall attachments to concrete and steel frames.

CONSTRUCTION TOLERANCES

Tolerances are allowable variations, either in individual component dimensions or in building elements such as walls or roofs. Construction tolerances recognize that building elements cannot always be placed exactly as specified, but establish limits on how far they can vary to help ensure the finished building will function as designed.

When using masonry with another structural system, such as steel or concrete, construction tolerances for each material need to be accommodated, since construction tolerances vary for different building materials.

In general, masonry must be constructed to tighter tolerances than those applicable to steel or concrete frames (refs. 2, 7). Particularly in high-rise buildings, tolerances can potentially affect anchor embedment, flashing details and available support at the shelf angle. To help accommodate these variations in the field, the following recommendations should be considered.

  • Use bolted connections with slotted holes for steel shelf angles to allow the shelf angle location to be adjusted to meet field conditions. Steel shims can be used to make horizontal adjustments to the shelf angle location. Figure 6 shows an example of a shelf angle connection which is adjustable in all three directions. For connections like this, the bottom flange needs to be evaluated for adequate load carrying capability as does the beam for torsion.
  • When shimming shelf angles, use shims that are the full height of the vertical leg of the shelf angle for stability. Shimming is limited to a maximum of 1 in. (25 mm) (ref. 7).
  • Provide a variety of anchor lengths to allow proper embedment over the range of construction tolerances.
  • Use two-piece flashing to accommodate varying cavity widths.
  • Cut masonry units only with the permission of the architect or engineer (this may be proposed when the frame cants towards the masonry, making the cavity between the two materials too small).
  • Include instructions for handling building element misalignment in the construction documents.

REFERENCES

  1. Building Code Requirements for Masonry Structures, ACI
    530-99/ASCE 5-99/TMS 402-99. Reported by the Masonry
    Standards Joint Committee, 1999.
  2. Specification for Masonry Structures, ACI 530.1-99/ ASCE
    6-99/TMS 602-99. Reported by the Masonry Standards
    Joint Committee, 1999.
  3. Design for Dry Single-Wythe Concrete Masonry Walls,
    19-02B, Concrete Masonry and Hardscapes Association,
    2012.
  4. Flashing Strategies for Concrete Masonry Walls , TEK
    19-04A, Concrete Masonry and Hardscapes Association,
    2003.
  5. Flashing Details for Concrete Masonry Walls, TEK 19-05A,
    Concrete Masonry and Hardscapes Association, 2008.
  6. Laska, W. Masonry and Steel Detailing Handbook. The
    Aberdeen Group, 1993.
  7. Code of Standard Practice for Steel Buildings and Bridges,
    American Institute of Steel Construction, Inc., 2000.